Usar metal para hacer sus productos promocionales es una forma segura de asegurarse de que se destaquen por encima de su obsequio barato promedio. Los productos promocionales de metal como pines, llaveros e insignias son elegantes, duraderos y sorprendentemente asequibles. The results of using metal can give you a product that exudes high quality and real substance to look at and hold. Production methods often depend on the suitability of the custom design; The following production methods should be considered during your pre-production process.
printed metal
This method allows its design directly printing on metal. This method is one of the cheapest options for custom metal keyrings and benefits from designs too complex to be stamped, cast, or engraved. Printing can be done on a metal sheet or on a preformed keyring. Epoxy coating is available to protect and brighten colors.
sheet metal die cutting
There are many different metals that can become metal sheets. Sheet metal is essentially any metal that is formed into thin or flat pieces. Although the thickness (gauge) can vary considerably, it is fairly safe to say that it will vary between 1mm and 4mm.
Stamping sheet metal into shape can be a precise and cost-effective production method. El proceso de estampado que utilizamos presiona el metal en bruto contra un troquel potente que perfora el metal para crear su forma predeterminada. El troquel es una herramienta especializada que se personaliza para su producto individual y luego se monta en una prensa que estampa el metal.
El proceso puede ser de una sola etapa y producir las impresiones deseadas de una sola vez, o una serie de sellos para producir un diseño más complejo. After stamping, individual areas of the design can be filled with colored resins and finished with clear epoxy for a durable finish. The advantages of this method are high consistency at low manufacturing cost. Customized metal shaping at the best price!
die casting
La fundición a presión es esencialmente el proceso que usamos en todo el metal demasiado grueso para ser estampado o cualquier diseño 3D. This process is unrivaled in its ability to produce high-quality metal goods reliably and cost-effectively. We can cast a variety of metals from aluminum, steel, stainless steel, lead and iron.
Son los equipos de fundición y la configuración del troquel los que representan los principales costos involucrados en esta producción. Unit prices on high-volume orders can be minimal because they spread the cost of installation. Las ventajas de utilizar la fundición a presión son su fantástico acabado superficial de calidad y su consistencia inigualable.
etched photo
Photo etching allows you to engrave your design with a chemical/acid solution instead of tapping or printing it. Similar to stamped die keys; para agregar color, podemos llenar cada área empotrada con una resina coloreada y cubrir la superficie con esmalte transparente. This illuminates the appearance of your product and adds a protective layer to your keychain.
rotary casting
Spin Casting is a commonly used production method with metal alloy. Metal can easily hue to replicate complex 3D designs. Production can take more time than with other methods, but the results are beautifully elaborated 3D metal designs.
With all custom shaped keychains, the main cost of production comes from the work of setting up the die-cutting or printing facilities. Once the die casting is done, the production process is relatively simple. For this reason, the process lends itself to high-volume production, where large-volume orders can benefit from increasingly lower unit prices.